Daim ntawv thov thiab kev txhim kho ntawm cov thev naus laus zis laser quenching hauv kev kho cua sov pwm tsheb

Nrog rau kev loj hlob sai ntawm kev lag luam tsheb thiab kev nce qib tas mus li hauv kev tsim khoom, cov pwm tsheb tau dhau los ua cov khoom siv tseem ceeb hauv kev tsim tsheb. Lawv qhov zoo thiab kev ua tau zoo ncaj qha txiav txim siab qhov tseeb, lub neej ntev, thiab kev tsim khoom ntawm cov khoom siv tsheb. Ntawm ntau yam thev naus laus zis ua kom muaj zog ntawm qhov chaw, laser tawv tawv tau txais kev saib xyuas tseem ceeb hauv xyoo tas los no rau nws cov txiaj ntsig suav nrog lub zog ceev ceev, cua sov / txias sai, tsawg deformation, thiab kev phooj ywg ib puag ncig. Daim ntawv no lub hom phiaj yog los tshuaj xyuas cov ntawv thov tam sim no, cov teeb meem tseem ceeb, thiab cov qauv kev loj hlob yav tom ntej ntawm laser tawv tawv hauv kev tsim pwm tsheb.

I. Lub hauv paus ntsiab lus thiab cov yam ntxwv ntawm kev siv tshuab laser quenching

Kev siv laser quenching yog ib qho txheej txheem uas siv cov teeb laser muaj zog heev los ua kom cov hlau kub thiab txias sai sai, ua kom cov hlau muaj zog los ntawm kev hloov pauv theem hardening. Cov thev naus laus zis no muaj thaj chaw me me uas cuam tshuam los ntawm cua sov, tsawg kawg yog qhov deformation ntawm cov khoom siv, tsis tas yuav tsum tau siv dej txias, thiab yooj yim tswj qhov tob ntawm cov txheej tawv thiab kev faib tawm. Nws yog qhov tsim nyog tshwj xeeb rau cov pwm tsheb uas muaj cov qauv nyuaj nrog cov kev xav tau siab, xws li cov pwm stamping, pwm txhaj tshuaj, thiab pwm die-casting. Hauv kev tsim pwm tsheb, kev siv laser quenching tsis yog tsuas yog ua rau qhov nyuaj ntawm qhov chaw, kev tiv thaiv kev hnav, thiab lub zog qaug zog ntawm cov pwm xwb tab sis kuj tseem ua kom cov pwm substrate muaj zog, yog li ntawd ntev lub neej kev pabcuam thiab txo cov nqi txij nkawm.

II. Cov xwm txheej thov tshwj xeeb hauv pwm tsheb

Cov pwm tsheb, tshwj xeeb tshaj yog cov pwm loj loj rau daim ntawv npog, cov pwm txhaj tshuaj sab hauv thiab cov pwm tuag casting, yog qhov chaw sib ntaus sib tua tseem ceeb rau cov thev naus laus zis laser quenching los qhia nws lub zog.

1. Cov ntug txiav thiab qhov tseem ceeb ntawm qhov tuag stamping tau txhawb zog

Cov pwm stamping ntawm lub tsheb plhaub thiab cov khoom siv (xws li qhov rooj, lub hau cav, thiab cov kab ntev) yog loj heev thiab kim heev. Cov ntug txiav ntawm lub pwm txiav, cov kab kos duab ntawm lub pwm kos duab, thiab lub ces kaum ntawm lub pwm convex thiab concave raug kev sib txhuam thiab kev cuam tshuam thaum lub sijhawm ua haujlwm, uas yooj yim hnav.

Daim Ntawv Thov: Kev siv laser quenching los txhawb cov cheeb tsam tseem ceeb hauv zos, tsim kom muaj ib cheeb tsam zoo rau ntawm qhov chaw ntawm cov hniav nrog qhov nyuaj txog HRC 58-62. Qhov no ua rau muaj kev tiv thaiv kev hnav ntau zaus, tiv thaiv cov hniav tawg thiab hnav, yog li ua rau lub voj voog txij nkawm pwm thiab lub neej ua haujlwm ntev dua. Piv txwv li, cov pwm txiav lub cev tsheb uas siv laser quenched tuaj yeem ntev lawv lub neej sib tsoo los ntawm 100,000 mus rau ntau dua 500,000 qhov chaw luam tawm.

2. Kev tiv thaiv xeb ntawm qhov chaw thiab kev qaug zog ntawm cov kab noj hniav hauv kev tuag casting
Qhov chaw ntawm cov pwm tuag casting txhuas xws li lub cev lub tog raj kheej lub cev thiab lub thawv iav yog qhov yooj yim rau thermal fatigue tawg (tawg), yaj poob thiab yaig nyob rau hauv qhov rov ua dua ntawm cov hlau molten ntawm qhov kub thiab siab siab.

Daim Ntawv Thov: Kev siv laser quenching ntawm cov pwm tuag-casting uas tsim los ntawm H13 thiab lwm yam pwm hlau uas tiv taus cua sov ua rau qhov nyuaj ntawm qhov kub siab, tiv taus thermal qaug zog, thiab tiv taus kev yaig ntawm cov hlau yaj. Cov qauv martensitic zoo tiv thaiv kev tawg thiab kev nthuav dav, ua rau lub neej pwm ntev dua 1-2 zaug thaum tswj hwm qhov zoo ntawm kev casting.

3. Txhim kho qhov kev tiv thaiv kev hnav thiab kev ua haujlwm demolding ntawm cov pwm txhaj tshuaj
Cov pwm txhaj tshuaj ntawm cov khoom yas xws li cov khoom sab hauv tsheb thiab teeb, cov khoom txav mus los xws li ejector pins, cov kwj dej ntws, cov sliders thiab cov qhov chaw raug yaig los ntawm cov iav fiber reinforced yas ntev, uas yooj yim ua rau muaj qhov loj me thiab txo qhov chaw tiav.

Daim Ntawv Thov: Kev siv laser quenching ntawm cov cheeb tsam no ua rau kev tiv thaiv kev hnav zoo dua thaum tswj hwm qhov tsawg kawg nkaus deformation uas khaws cia qhov haum siab ntawm pwm. Cov txheej txheem tawv kuj txo cov yas lo rau, txhim kho kev ua haujlwm demolding, txo qis kev siv cov neeg sawv cev tso tawm, thiab txhim kho kev ua haujlwm ntau lawm nrog qhov zoo dua ntawm qhov chaw.

4. Kev kho thiab rov ua dua cov pwm hauv online

Rau cov pwm kim uas raug hnav lossis puas tsuaj hauv zos vim yog kev ua haujlwm tsis zoo, tus nqi hloov pauv tag nrho yog siab heev. Kev siv laser quenching tuaj yeem siv ua cov txheej txheem kawg ntawm kev kho.

Daim Ntawv Thov: Tom qab ua tiav laser cladding thiab lwm yam kev kho ntxiv, kev kho laser quenching yog ua tiav rau thaj chaw kho thiab nws qhov sib koom ua ke, uas tuaj yeem ua rau qhov nyuaj ntawm thaj chaw kho thiab lub matrix ncav cuag tib yam lossis siab dua, rov qab kho nws cov kev ua haujlwm, paub txog tus nqi qis thiab zoo pwm rov ua dua tshiab, txuag ntau tus nqi.

III. Cov Qauv thiab Kev Cia Siab ntawm Kev Txhim Kho Tshuab

Nrog kev nce qib tas mus li hauv kev siv tshuab laser, cov txheej txheem tswj, thiab cov ntaub ntawv tshawb fawb, kev quenching laser qhia tau tias muaj peev xwm loj heev rau kev tsim pwm tsheb yav tom ntej. Ntawm ib sab tes, cov khoom siv laser ua haujlwm ntau lub zog siab yuav dhau los ua dav dua, ua rau muaj kev txawj ntse thiab ua tiav tag nrho cov txheej txheem quenching los ntawm kev pom tshuab thiab cov txheej txheem saib xyuas online. Ntawm qhov tod tes, los ntawm kev koom ua ke cov txheej txheem laser nrog kev kho ua ntej thiab tom qab cua sov, cov qauv tawg tuaj yeem raug tshem tawm zoo rau cov ntaub ntawv nyuaj xws li cov hlau carbon siab thiab cov hlau cam khwb cia, yog li nthuav dav ntawm ntau yam khoom siv. Ntxiv mus, kev ua qauv txheej txheem quenching virtual raws li digital twin technology yuav txo cov nqi sim thiab txhim kho kev txhim kho txheej txheem. Ua ke nrog cov ntaub ntawv loj thiab cov platform huab, kev saib xyuas kev ua haujlwm deb thiab kev sib koom ua ke ntawm cov txheej txheem quenching laser yuav ua tau yav tom ntej.

Cov thev naus laus zis laser quenching tau tshwm sim los ua qhov kev daws teeb meem tseem ceeb hauv kev kho cua sov pwm tsheb. Thaum kev lag luam hloov mus rau kev tsim khoom sib dua thiab muaj zog siab, cov txheej txheem no yuav tsum ua tiav cov kev vam meej hauv kev ruaj khov ntawm cov txheej txheem, kev hloov pauv ntawm cov khoom siv, thiab cov txheej txheem tswj hwm ntse. Los ntawm kev koom ua ke tob ntawm kev koom tes hauv kev lag luam-kev kawm-kev tshawb fawb thiab kev koom tes ntawm ntau yam kev kawm, cov thev naus laus zis laser quenching yuav ua lub luag haujlwm tseem ceeb hauv kev lag luam pwm tsheb, muab kev txhawb nqa zoo rau kev txhim kho kev txhim kho zoo ntawm kev lag luam tsim khoom tsheb.